Standard
[WITHDRAWN]
ISO 15551-1:2015-05
Petroleum and natural gas industries - Drilling and production equipment - Part 1: Electric submersible pump systems for artificial lift
German title
Erdöl- und Erdgasindustrie - Bohrloch-Ausrüstungen - Teil 1: Elektrische Tauchpumpen zur Förderung
Publication date
2015-05
Original language
English
Pages
121
Publication date
2015-05
Original language
English
Pages
121
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Content
Content (en)
Foreword
Introduction
Scope
Normative references
Terms and definitions
Symbols and abbreviated terms
Functional specification
Show subsection Close subsection General
Component type
Functional requirements
Show subsection Close subsection General
Application parameters
Show subsection Close subsection General
Well information
Show subsection Close subsection Requirements
Supplemental Information
Completion information
Show subsection Close subsection Requirements
Supplemental information
Operating and production information
Show subsection Close subsection Requirements
Supplemental information
Environmental compatibility
Compatibility with related well equipment and services
Show subsection Close subsection General
Accessory equipment and well operation
User/purchaser selections
Show subsection Close subsection General
Design validation
Component functional evaluation
Quality grades
Shipping, handling, and storage
Additional documentation or requirements
Technical specification
Show subsection Close subsection General
Design criteria
Show subsection Close subsection General
Design documentation
Materials
Show subsection Close subsection General
Metallic materials
Show subsection Close subsection General
Welds, brazing, and soldering
Coatings or surface treatments
Non-metallic materials
Show subsection Close subsection Polymers
Ceramics
Motor fluid
Dimensional information
Show subsection Close subsection Dimensional information for assembled system
Dimensional information for system components except cable
Dimensional information for cable
Component and assembled system design verification
Component design validation
Component functional evaluation requirements
Assembled system functional evaluation
Design changes
Technical specification — All components
Show subsection Close subsection Technical characteristics
Performance rating
Show subsection Close subsection Shaft power rating
Shaft coupling rating
Technical specification — Bolt-on discharge
Show subsection Close subsection General
Technical characteristics for the discharge
Performance ratings
Show subsection Close subsection Maximum flow capacity
Pressure rating
Scaling of design validation
Technical specification — Pump and gas handler
Show subsection Close subsection General
Technical characteristics for the pump and gas handler
Performance ratings
Show subsection Close subsection Design performance curves — Water only
Maximum gas volume fraction (GVF) rating
Pump stage thrust
Housing pressure rating
Scaling of design validation
Technical specification — Bolt-on intake
Show subsection Close subsection General
Technical characteristics for the intake
Performance ratings
Scaling of design validation
Technical specification — Mechanical gas separators
Show subsection Close subsection General
Technical characteristics
Performance ratings
Scaling of design validation
Technical specification — Seal chamber sections
Show subsection Close subsection General
Technical characteristics
Performance ratings
Show subsection Close subsection Volume contraction capacity
Operating deviation limits
Thrust bearing load capacity
Minimum operating speed for thrust bearing
Number and severity of pressure cycles
Scaling of design validation
Horsepower requirement
Technical specification — Motors
Show subsection Close subsection General
Technical characteristics
Performance ratings
Show subsection Close subsection Motor voltage for minimum current
Motor performance parameters
Motor operating internal temperature limits
Locked rotor current, torque, and power factor
Scaling of design validation
Technical specifications — Power and motor lead extension cable
Show subsection Close subsection General
Technical characteristics
Performance ratings
Show subsection Close subsection Cable voltage rating
Cable temperature rating
Cable ampacity coefficients
Cable conductor size
Cable acceptable minimum bending radius rating
Scaling of design validation
Technical specifications — Pothead
Show subsection Close subsection General
Technical characteristics
Performance ratings
Show subsection Close subsection Pothead voltage rating
Pothead temperature rating
Pothead ampacity coefficients
Pothead differential pressure performance
Pothead thermal cycling performance
Scaling of design validation
Assembled ESP system
Show subsection Close subsection General
Technical characteristics
System capabilities
Show subsection Close subsection Axial strength and bending tensile load
Surface temperature rating
Amperage rating
Dogleg severity limits
Deviation limits
Installed operating temperature
Maximum pressurization and depressurization rates
Surface power requirements
Assembled ESP system motor fluid percentage utilization of each seal chamber contraction capacity
Minimum operating speed
Maximum operating speed
Supplier/manufacturer requirements
Show subsection Close subsection General
Documentation and data control
Show subsection Close subsection General
Delivery documentation
Operator’s manual
Certificate of compliance
Component data sheet
Show subsection Close subsection General
All components
Bolt on discharge
Pump and gas handler
Bolt on intake
Mechanical gas separator
Seal chamber section
Motor
Power and motor lead extension (MLE) cable
Pothead
Component identification
Show subsection Close subsection Permanent identification
Semi-permanent identification
Quality
Show subsection Close subsection General
Quality grade requirements
Raw materials
Additional processes applied to components
Show subsection Close subsection Documentation
Coatings and surface treatments
Welding
Heat treating
Traceability
Calibration systems
Examination and inspection
Show subsection Close subsection General
Weld
Show subsection Close subsection General
Visual inspection
Radiographic inspection
Ultrasonic inspection
Magnetic particle inspection
Liquid penetrant inspection
Component and subcomponent dimensional inspection
Show subsection Close subsection General
Shaft straightness
Stator bore straightness
Construction features
Show subsection Close subsection Securing of stator laminations
Securing of the rotor laminations
Electrical integrity
Gas block test for power and motor lead extension cable
Manufacturing non-conformance
Component functional testing
Repair/redress
Shipping, handling, and storage
Show subsection Close subsection Design validation performance rating requirements by component (normative)
Show subsection Close subsection General
Design validation grades
Show subsection Close subsection Method for determining performance ratings
Show subsection Close subsection For all components
Show subsection Close subsection Shaft power rating
Show subsection Close subsection General
Method
Calculation
Documentation and reporting
Shaft coupling rating
Show subsection Close subsection General
Method
Calculation
Documentation and reporting
Bolt on discharge
Show subsection Close subsection Maximum flow capacity rating
Pressure rating
Pump and gas handler
Show subsection Close subsection Standard test fluids
Design performance curves — Water only
Show subsection Close subsection General
Test points
Calculations
Documentation and reporting
Maximum Gas Volume Fraction (GVF) rating — Air and water
Show subsection Close subsection General
Test points
Calculations
Documentation
Pump stage thrust
Show subsection Close subsection General
Calculation method
Documentation
Housing pressure rating
Bolt-on intake
Mechanical gas separator
Show subsection Close subsection General
Standard test fluid conditions
Test fixture
Design performance curves
Show subsection Close subsection General
Water only test points
Gassy fluid test points
Calculations
Documentation and reporting
Seal chamber section
Show subsection Close subsection General
Volume contraction capacity
Show subsection Close subsection General
Gravity chambers
Show subsection Close subsection General
Sweep volume
Contraction capacity while deviated
Positive seal chambers
Operating deviation limitations
Thrust bearing load capacity
Show subsection Close subsection General
Test equipment and procedure
Test acceptance criteria
Determination of thrust bearing test load
Minimum operating speed for thrust bearing
Show subsection Close subsection General
Test equipment and procedure
Test acceptance criteria
Number and severity of pressure cycles
Horsepower requirement
Motor
Show subsection Close subsection Motor performance
Test procedures
Show subsection Close subsection General
Motor performance test
Motor voltage for minimum current
Requirements for determining motor winding temperature rise by measuring winding resistance change
Show subsection Close subsection General
Testing documentation
Scaling of design validation
Motor operating internal temperature limits
Locked rotor current, torque, and power factor
Power and motor lead extension cable
Show subsection Close subsection General
Cable ratings and selection criteria
Show subsection Close subsection General
Conductor size
Acceptable minimum bending radius rating
Ampacity coefficient
Show subsection Close subsection General
Test equipment and procedures
Construction of ampacity coefficient
Test acceptance criteria
Voltage rating and temperature rating
Show subsection Close subsection General
Test equipment and sample preparation
AC discharge testing
Test acceptance criteria
Documentation
Pothead
Show subsection Close subsection General
Voltage rating and temperature rating
Show subsection Close subsection Test equipment and sample preparation
AC discharge testing
Test acceptance criteria
Documentation
Ampacity coefficients
Show subsection Close subsection Test equipment and procedures
Construction of ampacity coefficient
Test acceptance criteria
Pothead differential pressure cycling performance
Show subsection Close subsection Test equipment and procedure
Test acceptance criteria
MLE Pothead thermal cycling performance
Show subsection Close subsection Test equipment and procedure
Test acceptance criteria
Requirements for determining performance ratings as an assembled system (normative)
Show subsection Close subsection General
Method for determining system capabilities
Show subsection Close subsection Axial strength and bending tensile load
Surface temperature rating
Amperage rating for the assembled ESP system
Dog leg severity limits for the assembled ESP system
Deviation limits for the assembled ESP system
Minimum, maximum, and differential operating environment temperature rating for the ESP assembly
Maximum pressurization and depressurization rates
Power requirements (kVA and kW)
Assembled ESP system motor fluid percentage utilization of each seal chamber contraction capacity
Minimum operating speed for assembled system
Maximum operating speed for assembled system
Functional evaluation: single component (normative)
Show subsection Close subsection General
Definitions
Bolt-on discharge head
Pump and gas handler
Bolt-on intake
Mechanical gas separator
Seal chamber section
Motors
Show subsection Close subsection General
Electrical functional testing procedure
Cable and MLE
Show subsection Close subsection General
Insulation AC discharge test
Show subsection Close subsection Measuring shaft runout
Show subsection Close subsection Cable reference information (normative)
Show subsection Close subsection General
Metric conductors
Show subsection Close subsection Conductor properties
Metric cable conductor dimension table
Metric conductor resistance tables
AWG conductors
Show subsection Close subsection AWG conductor dimensions
Show subsection Close subsection General
Solid conductors
7-wire stranded conductors
7-wire compact stranded conductors
AWG cable conductor dimension table
AWG copper conductor resistance
Show subsection Close subsection Solid bare conductors
Solid tin coated conductors
Solid lead coated conductors
7-wire stranded bare conductors
7-wire stranded tin coated conductors
7-wire stranded lead coated conductors
7-wire compact stranded non-coated conductors
7-wire compact stranded tin coated conductors
7-wire compact stranded lead coated conductors
AWG conductor resistance tables
Resistance and temperature for copper AWG conductors
Show subsection Close subsection General
Temperature correction factor table for copper AWG conductors
Conductor resistance testing
Show subsection Close subsection General
Allowable resistance
Other conductor configurations
Functional evaluation guideline — Assembled ESP system (informative)
Show subsection Close subsection General
Mechanical compatibility test
ESP assembly function test
Stack-up test
System integration test (SIT)
Power test
Calculating ESP system efficiency
Establishing recommended operating range (ROR) of ESP system (informative)
Show subsection Close subsection Recommended operating range (ROR)
Show subsection Close subsection General
Considerations for ROR
Show subsection Close subsection Axial thrust forces
Flow and pressure limits
Power limits
Shape of head/flow rate curve
Example user/purchaser ESP functional specification form (informative)
Considerations for use of 3-phase low and medium voltage adjustable speed drives for ESP applications (informative)
Show subsection Close subsection General
Definitions
Show subsection Close subsection Design and selection considerations
Input power
Output power to ESP
Accuracy of measurement
Control functions
Minimum input and output functionality
Protective functions
ASD information to be provided to user/purchaser
Analysis after ESP use (informative)
Show subsection Close subsection General
Definitions
Documentation immediately after ESP failure is detected
Evidence collection during pull and wellsite dismantle
Show subsection Close subsection General
Recommended pull observations
Recommended observations from well site disassembly
Show subsection Close subsection General
Pump(s)/discharge head
Intake and mechanical gas separator
Seal chamber section
Motor(s)
ESP component dismantle
Show subsection Close subsection General
Pump and gas handler
Gas separators
Seal chamber section(s)
Motor(s) (includes the MLE and pothead)
Failure cause analysis
Show subsection Close subsection General
Reason for pull
Primary failed item
Failure descriptor
Failure causes
Downhole monitoring of ESP assembly (informative)
Show subsection Close subsection General
Downhole gauge typical parameters
Information on permanent magnet motors for ESP applications (informative)
Show subsection Close subsection General
Design and selection considerations
Bibliography
Cooperation at DIN
Please get in touch with the relevant contact person at DIN if you have problems understanding the content of the standard or need advice on how to apply it.
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